STEEL ZIP CHAIN TECHNOLOGY: A BREAKTHROUGH IN LIFTING SOLUTIONS
In the era of Automation 4.0, speed and precision are vital for every production line. However, traditional lifting systems like hydraulics or screws are increasingly showing limitations such as slow start times, oil leaks, and high maintenance costs.
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That's where the TSUBAKI ZIP CHAIN LIFTER® comes in--a revolutionary solution using exclusive "zip" technology to redefine industrial lifting standards.
1. Zip Chain Mechanism: When a "Zipper" Becomes a Rigid Steel Column
The biggest differentiator lies in the Zip Chain drive. Instead of using a pushing cylinder, the system employs two unique chains that interlock in a "zip"-like fashion to form a single, rigid column. This mechanism transmits lift thrust directly from the bottom up, ensuring maximum efficiency.
2. Why does the Zip Chain Lifter outperform Hydraulic and Screw systems?
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Based on Tsubaki's technical specifications, here are the key reasons why the Zip Chain Lifter is the top choice for smart factories:
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Unmatched Speed (3 to 10 Times Faster): Hydraulic lifts are often slow at the start due to the cylinder's pushing angle. In contrast, the Zip Chain pushes directly, maintaining a constant speed throughout the entire stroke, reaching speeds of up to 100m/min.
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Millimeter-Level Precision: Controlled by an electric motor (Servo/Inverter) and an encoder, the system can stop precisely at any position. Achieving this level of multi-point accuracy is a nearly "impossible mission" for standard hydraulic systems.
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24/7 High-Duty Cycle: While hydraulic systems are prone to overheating during continuous operation, the Zip Chain Lifter is designed for high-frequency use in automated lines. It offers outstanding durability, remaining reliable for over 1 million lift cycles.
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Space Optimization & Eco-Friendly: The chains compactly coil up when lowered, saving floor space and eliminating the need for deep pits. Furthermore, as no oil is used, it provides a clean, leak-free environment--ideal for electronics or food production.
3. Real-World Applications: From Automotive Assembly to Smart Warehousing (AGVs)
The Tsubaki Zip Chain Lifter is a versatile solution for various industrial scenarios:
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Automotive Factories: Ideal for engine assembly and chassis transport with high precision and ergonomics.
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AGV Integration: Its compact footprint and the elimination of bulky hydraulic tanks make it perfect for Automated Guided Vehicles.
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Replacing Sloped Conveyors: Safely secures and transports items vertically, preventing products from slipping off traditional sloped belts.
4. Quick Performance Comparison
If you are looking for a cleaner, faster, and more precise lifting solution to upgrade your factory's productivity, the TSUBAKI ZIP CHAIN LIFTER® is the definitive answer.
👉 Contact us today for technical documentation and the best solutions tailored for your facility!